IoT Relay

Our client for this project needed a more reliable connection between their IoT device and their cloud app server than their WiFi based IoT platform could provide. In certain mission critical deployments, they needed a rock-solid way to send "events" (short JSON objects) that, barring cloud server downtime or loss of power at the device, was both low latency and tolerant to internet outages and packet loss.

To address these requirements, we developed an "IoT Relay" to deliver events from the IoT device to the cloud server entirely through wired connections. A client side relay receives events over USB from the IoT device, then forwards them over ethernet LAN/WAN to a server side relay that is co-located with the cloud app server. The server side relay then forwards the events to a customizable "webhook" URL on the cloud app server. The relay server also forwards events to any connected real-time "event monitor" clients. To minimize latency, we chose the WebSocket Protocol to handle persistent connections to the relay server. Extensive buffering and error handling in the client side relay ensure events are delivered reliably in case of dropped websocket connections. IoT Relay Block Diagram

The system was exhaustively tested and after some difficult bugs were fixed, deployed in production on AWS. Several mission critical deployments - live athletic competitions - have completed successfully with dozens of IoT devices generating 10K+ events in the span of a few days with 0% loss.

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